CIFI (Shandong) Intelligent Equipment Co., Ltd.
CIFI (Shandong) Intelligent Equipment Co., Ltd.
CIFI (Shandong) Intelligent Equipment Co., Ltd.
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Xuhui (Shandong) Intelligent Equipment Co., Ltd. presents the XHWG-12 CNC steel bar bending machine, an all-in-one fully automatic steel bar processing equipment integrating intelligence, high efficiency, and high precision. The equipment combines advanced domestic and international technology with optimized local engineering practices, equipped with high-end industrial control systems and high-quality servo drive accessories, capable of fully automatic completion of the entire process, including feeding, straightening, sizing, bending, cutting, and counting of steel bars. The machine is compact in structure, stable in operation, and easy to operate, suitable for various scenarios such as construction sites, professional steel bar processing plants, and precast component factories. It can process various specifications and shapes of stirrups, tie rods, and other steel products, significantly reducing labor costs and material losses, and is the core preferred equipment for refined and mass production of steel bars. The entire machine has passed the EU CE certification, meets international safety production standards, supports use in multiple regions in China and global exports, and has a service life of up to 8 years or more.
1. Strong processing capability, wide adaptabilityThe equipment can stably process single steel rebars with 5-14mm Grade 3 threads, 5-10mm twin-strand rebars, compatible with various common rebars materials such as bright, cold-rolled, and hot-rolled, covering the majority of steel processing specifications for construction engineering, meeting multi-specification processing requirements with a single machine.
2. Extremely high processing accuracy, superior product quality: Relying on high-precision servo drives and imported encoder accessories, the equipment can achieve length processing accuracy of ±1mm and angular processing accuracy of ±1°. It supports 0-180° bidirectional 360° bending, dual-line synchronous processing, and finished products are regular and unified, fully compliant with engineering construction acceptance standards.
3. Flexible styling editing, diverse stylesSupports design and processing of any shape within 60 bends, the equipment can store tens of thousands of different steel bar product shapes, no need for repeated programming, one-click retrieval for mass production, adaptable to various custom-shaped stirrups and customized steel bar component processing needs.
High level of automation, saving time and effortIntegrated with feeding, straightening, sizing, bending, cutting, and counting functions, equipped with a touch screen human-machine interaction interface, it achieves one-time molding of rebar processing, allowing single-person operation, completely saying goodbye to the traditional multi-process manual collaboration mode, and significantly reducing labor costs.
5. Outstanding production efficiency, high capacity outputThe equipment can achieve a maximum feeding speed of 80-110m/min, a maximum bending speed of 1100°/sec, process 2000 standard rebars per hour in single-line operation, and a dual-line production capacity of up to 3500 per hour. The average output in 10 hours can reach 10 tons, far exceeding the production capacity of ordinary equipment in the industry.
6. Advanced control system, stable operationEquipped with Weichuang's high-end industrial control system, paired with Zhaotai low-voltage electrical appliances, German Omron encoders, and other top-grade accessories, it features intelligent fault identification, automatic alarm functions, low failure rate in operation, strong stability in continuous work, and is suitable for long-term high-intensity work scenarios on construction sites.
7. User-friendly and convenient operationEquipped with a suspended operation desk, featuring moderate operation distance and comfortable viewing angle, with a touch screen for visual operation, parameter settings, graphic editing, and program retrieval are simple and easy to understand. New users can quickly get started without the need for professional technical training.
8. Energy-saving and cost reduction, lower costsThe equipment adopts a continuous molding processing technology, with almost no waste of steel bar ends, achieving nearly 100% material utilization rate; the whole machine occupies a small area, with high space utilization, and has a reasonable energy consumption of 36KW rated power, which can significantly reduce production costs over the long term.
9. Core configuration upgrade, long service lifeEquipped with a 20.5KW high-power traction motor and a 7.5KW bending motor, with increased belt wheel speed ratio, it offers sufficient processing power and can easily bend high-strength three-grade threaded steel bars; using Weichuang synchronous servo motor, its service life can reach up to 5 years, far exceeding the industry's common motor life of 3 years.
10. Suitable for harsh working conditions, strong versatilityKey components are made of high-quality steel material and imported accessories, featuring waterproof, dustproof, and wear-resistant properties. They can operate stably in temperatures ranging from -5℃ to 40℃, suitable for harsh environments such as high temperatures and excessive dust on construction sites. Modular design allows for convenient disassembly and transportation.
Basic Parameters
Brand: Xuhui Intelligent Equipment
Product Model: XHWG-12 Type
Origin: Shandong, China
Core Functions: Automatic rebar straightening, sizing, bending, cutting, and counting processing
Main Material: High-quality steel + Imported core electrical accessories
Dimensions: 3650mm(L) × 1850mm(W) × 2020mm(H)
Total Machine Weight: Approximately 2.5 tons
Rated Total Power: 36kw
Average Output: 10 tons/10 hours
Operating Environment Temperature: -5℃ ~ 40℃
Processing performance parameters
Single steel bar processing diameter: 5-14mm Grade 3 threaded bar
Double steel bar processing diameter: 5-10mm coil wire
Rebar edge length range: 60mm-1200mm
Bend Angle: 0-180° (Supports bidirectional 360° bending)
Maximum feeding speed: 80-110m/min
Maximum bending speed: 1100°/sec
Length processing accuracy: ±1mm
Angular processing accuracy: ±1°
Cutting blade surface number: 4 sides (durable and wear-resistant)
Maximum single-line production capacity: 2000 pieces/hour (standard rebars)
Maximum dual-line production capacity: 3,500 pieces/hour (standard rebars)
Equipment configuration parameters
Straightening system: 2 sets, horizontal and vertical bidirectional straightening, upgraded adjustment structure, easy and precise debugging
Host: 1 set, integrating advanced European technology, combined with four years of local engineering practice iteration optimization, mature and stable performance
Electrical Control System: 1 set, top international industrial control system, stable and durable, easy to operate
Supplementary Equipment: 1 dedicated air compressor is included.
Core electrical accessories: Weichuang servo motor, Weichuang control system, Zhaotai low-voltage electrical appliances, German Omron encoder
1. Construction engineering fieldWide compatibility with construction of various industrial and civil buildings, including residential, office buildings, commercial complexes, factories, and other projects. Capable of mass production of various specifications of tie rods, tie wires, and special-shaped steel bar components, meeting the needs for reinforcement processing of the main structure and secondary structures.
2. Bridge Construction FieldAdaptable for large-scale bridge, road-rail bridge, elevated bridge, etc. projects, capable of accurately processing curved rebars, reinforcing hoops, special-shaped tensile rebars and other materials required for pier, abutment, girder, and bridge deck auxiliary structures. The processing precision meets standards and aligns with the high construction requirements of bridge engineering.
3. Road engineering fieldFor processing of auxiliary facilities for highway, municipal roads, tunnels and other engineering projects, covering various reinforcement products for structures such as culverts, retaining walls, slope protection, and road foundations, suitable for outdoor, high-intensity, large-scale processing scenarios in road engineering.
4. Professional Reinforcement Bar Processing PlantIt is the core equipment of the steel bar centralized processing base, supporting round-the-clock batch standardized production, capable of supplying high-quality steel bar products for multiple engineering projects simultaneously, significantly enhancing processing capacity, unifying finished product standards, and reducing on-site labor input.
5. Pre-fabricated components factorySteel processing for prefabricated beams, slabs, columns, wall panels and other types of building prefabricated components, capable of meeting the requirements for large-scale, standardized, and refined production of prefabricated components, and compatible with the development needs of the prefabricated building industry.
Q1: How to install and maintain the equipment on a daily basis?
We provide complete equipment installation manuals and full video tutorials, guiding customers step-by-step through assembly, debugging, and startup operations. Additionally, we offer lifelong maintenance guidance, providing professional assistance with equipment maintenance, replacement of wearables, and daily debugging to help extend the lifespan of the equipment and ensure stable operation.
Q2: Can the equipment adapt to the harsh working environment on the construction site?
A: Sure. The core structure of the equipment is made of thick high-quality steel, and the electrical key components are all imported high-end parts, featuring waterproof, dustproof, vibration resistance, wear resistance, etc., and can perfectly adapt to harsh working conditions such as high and low temperatures, high dust levels, and outdoor exposure. The equipment adopts modular design for easy disassembly, transportation, and maintenance, and is also suitable for the routine operations of fixed processing plants.
Q3: What is the warranty period for the equipment?
A: The equipment comes with a one-year free warranty service. During the warranty period, core components and whole machine failures not caused by human factors are eligible for free repairs and free replacement parts.
Q4: How to handle after-sales service when the equipment malfunctions?
We offer 24/7 after-sales response service, with phone, email, and online customer service readily available for troubleshooting. Free replacement parts and free repairs are provided for non-manual damage within the warranty period; outside the warranty period, only the cost of parts is charged, with lifetime technical support offered.
Q5: Is the procurement of spare parts and subsequent maintenance convenient?
All wearable parts of the equipment are standardized and common accessories, with long-term stock supply from the manufacturer, allowing for rapid shipment. Additionally, it comes with a dedicated repair manual, instructional videos, and one-on-one remote technical guidance, enabling customers to independently and quickly complete basic repairs, effectively reducing maintenance costs and downtime.
Q6: Does the equipment support export business?
A: Supports global exports, equipment has passed the EU CE certification, meets international safety and quality standards, can legally pass customs and sell to various countries and regions in the EU and globally, and can provide various logistics solutions such as sea shipping.
Q7: What is the standard delivery period for the equipment?
A: Standard model equipment has a regular delivery period of 15-20 days. Customized and special specification equipment will be individually calculated based on order requirements, with the entire process synchronized to ensure the project construction timeline meets customer needs.
Q8: Does the equipment support customized orders?
A: Support. Customized equipment parameters andSupporting facilities production line solutions can be provided according to the customer's processing specifications, production capacity requirements, site conditions, and special process requirements, fully adapting to the customer's personalized production needs.
Q9: Is the equipment operation safe and stable?
A: The equipment has undergone multi-level safety structure design and factory testing, equipped with intelligent fault alarms, overload protection, and other safety systems, ensuring a high safety coefficient in operation. The whole machine is technologically mature with excellent component quality. With normal and regular maintenance, the stable service life of the equipment can reach over 8 years, and the failure rate is extremely low.